Mechanic Advisor

Diesel Truck Engine Repair

Posted February 14, 2014

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Your diesel truck engine requires proper maintenance and repairs in order to ensure its long life and trouble-free performance. You should be aware that a diesel engine is built different from a gasoline engine, and its repair needs are also different. Your truck’s diesel engine does not use spark plugs to ignite the fuel, instead using piston compression which causes the air to super heat. As a result, diesel engines run at a much higher temperature than a gasoline engine, which is why they have to be built heavier and stronger.

Your truck diesel engine requires regular lubrication of its cylinder walls to extend its life. Routine repairs and maintenance are required more frequently for this engine. More frequent air filter and fuel filter changes and more frequent oil changes at about every 3,000 miles are important for your diesel engine. You should also monitor the exhaust temperatures and engine coolant to ensure the engine’s efficient performance. If the truck is releasing excess smoke, or the engine power or oil pressure is visibly being reduced, it is an indicator of an engine problem.

Repairing a Cracked Diesel Engine

If you immediately drive your diesel truck after a cold start without properly warming the engine, it may result in engine trouble. The engine is designed to handle uniform heat, to sustain the cast iron’s thermal growth. However, if the thermal growth is uneven, it can put strain on the engine, resulting in cracking of the cast iron because it is unable to stretch. Such a crack may occur at the weakest point, which requires fixing with sufficient strength to sustain uneven thermal growth. This may need expert metal stitching from a reliable truck repair shop.

Plugging an Engine Coolant Leak

You can identify the engine coolant leak easily because it will start dripping from the source. First you should perform a visual inspection of the engine by opening the hood. The coolant will most likely leak from the radiator, water pump, freeze plug, or the hoses. In case of a radiator leak, you can use a cooling system sealer which is available on the market.

Small leaks can be sealed by application of this sealer. Freeze plug leaks can be sealed with the sealing solution or by using some sort of powerful and effective epoxy. If the leak has originated from the water pump, you will have to replace the water pump. Similarly, if the hose has gone bad and caused the leak, it will require replacement.



Fixing the Diesel Exhaust System

If you are hearing a rattling noise in the exhaust system of your diesel engine, it may be the result of loosening nuts and bolts, which require tightening. You should perform a periodic check of the manifold intake where the engine bolts to the exhaust system. There must not be any gaps remaining between the two systems. Manifold intake leaks can result in loss of compression and the engine will not be able to run smoothly.

The manifold exhaust must also be checked for any damage or leakage. If there is any damage, the gasket should be replaced, or the exhaust pipe may have to be replaced. Muffler systems also become damaged on the road. If the muffler develops a hole, it may not be possible to patch it up, and you will need to replace the muffler. The same is also true for the catalytic converter on your diesel truck.